Heller hfseries 5-axis machining center

HELLER hf series 5-axis machining center solutions: Knowing how it's done. A range of work pieces Steering knuckle Manifold Camshaft carrier Turbo housing Tow-bar Bearing bracket Pump body Converter housing Fittings Steering housing Wheel carrier Cylinder head Brake caliper Steering tube Swing shaft Cylinder crankcase Transmission housing Auxiliary motor house Spindle cover and many more PHF series CONTENTS Our quality pledge: Made by HELLER 4 HF series: Productivity in 5 axes 6 Machine concept: Robust and highly dynamic 8 Spindle units: Top quality made by HELLER 10 Tool management: Fast, ergonomic, productive 12 Workpiece management: From universal to productive 14 Peripheral equipment: Fast and efficient disposal for enhanced precision 16 Operation: Well thought out based on experience 18 Control: Optimally equipped for any task 19 Service and maintenance concept: Optimized for day-to-day practice 20 HELLER product range: Full spectrum of productivity 22 This brochure is intended exclusively for advertising does not constitute an integral part of a contract, a guarantee or an offer. We reserve the right to make interim modifications to technical data, specifications or equipment and we do not accept any liability for errors and misprints. The illustrations used may contain options subject to a surcharge. Gebr. Heller Maschinenfabrik GmbH HF series H series F series C series Flexibly configurable 4-axis Universal 5-axis machining centres with 5-axis milling/turning centres for machining centres fifth axis in the tool complete machining Our quality pledge MADE BY HELLER HF series Horizontal 5-axis machining centres with fifth axis in the workpiece The reason for HELLER quality and precision: HELLER machines produce HELLER machines. We develop and produce ourselves all core components that ensure the availability, precision, and quality of a HELLER machine. Made by HELLER is a quality seal on which you can rely. This pledge is central to our new generation of universal 5-axis machining centres - the new HF series. The HF series is a logical expansion to our product range that benefits you: This machining concept is opening up new perspectives for the manufacturing tasks of today and tomorrow. Product with optimum output - now and in the future. With the HELLER HF series. HF series Productivity Dynamic and productive machining in five axes - the new HF series from HELLER. Based on the typical HELLER genes highest quality, perfect productivity, and total reliability in everyday use throughout the machine's entire life cycle ideally equipped for meeting the tough requirements of modern production processes. Highly productive and flexible, easy to operate and maintain, for table loading or with pallet changer: the HF series is made for high output with minimal handling requirements. Made to work. IN 5 AXES 5-axis in the workpiece with integrated counter bearing: high stability for 5-sided machining with positioned rotary axes and dynamics with simultaneous 5-axis machining Horizontal spindle, rapid tool changer, and short chip-to-chip times Pallet changer concept for productive high-volume machining Table concept for the direct loading and machining of a wide range of parts and materials for medium and small batch sizes Direct and good access to the work area and the work spindle Ergonomic setting: operating height at the workpiece setting station, short distance to the pallet, integrated flush/air guns Double pivoting main operating unit, 24 multi-touch screen, HELLER Operation Interface Machine concept Robust and highly dynamic 5-axis machining places the highest demands on the flexibility and dynamics of a machining center. The HF series is the perfect combi- nation of stiffness and dynamics. This is based on the inherently rigid bed construction. The high productivity and precision of the A HF series are down to its unique machine configuration: the fifth axis is provided by the workpiece, the directly driven swiveling rotary table is also supported by a counter bearing. High-precision and fast machining processes are thus guaranteed. Machine bed: made from grey cast iron with three installation and two location points HF series High positioning accuracy due to direct, absolute operator platforms: stiff, optimized topology More Dynamic: measuring systems in all machining axes, automatic other steel construction; weight-optimized for Speed package vs. Power package matting clamping in all gravity-loaded axes high traversing dynamics Faster acceleration: up to 10m/s2 Kinematics: three linear axes in X, Y, Z, two NC tool changer: equipped as standard with rotary axes in A and B, in the workpiece two fast NC axes for short chip-to-chip time and improved rapid traverse: up to 90m/min consistent precision Horizontal spindle with lean spindle neck, Shorter chip-to-chip times: up to 10 perfect for reach into the workpiece same basis - two versions: identical machine structure of pallet changer or table loading, auto- matic pallet changer for series production, tried and proven lift-and-swivel principle HF series Spindle units TOP QUALITY MADE BY HELLER The perfect spindle for every application: Optional machining units: 4 variants PC63 PowerCutting All spindles rated for a 10 min duty cycle at 56 40 Equipped with HSK-A63 interface Speeds of up to 18,000 1/min, torques of up to 354 Nm Compared to SC63: Double torque 201 Nm Maintenance-free motor spindles, either with HSK-A63 or HSK-A100 Perfectly suited to machining cast iron and steel option 5C100 speedCutting Excellent lubrication with oil/air mixture For even more stability in the tool Thermally stable thanks to active cooling, growth compensation, and temperature sensor Equipped with HSK-A100 interface Easy and quick exchange of the motor spindles towards the rear Large diameter of the front bearing Ø 110 mm HELLER standard tool dimensions, thus existing tools from the H and EF Especially suitable for machining with long tools series can be used further PC100 PowerCutting Optional attachment head support MSK or torque support High torque with large tools Machining unit: speedCutting SC63 Equipped with HSK-A100 interface 18,000 min-1 in the standard version Increased torque 354 Nm Equipped with HSK-A63 interface Especially suitable for machining cast iron and steel Especially suitable for machining of light metals HF series Speed range rpm Drive torque Nm Drive power kw , 56 40 47 46 46 48 Tool holding fixture HSK-A63 HSK-A100 HELLER attachment head support M5K Torque support Optional Tool management Fast, ergonomic, productive Chain-type magazines Tool changer Options n HELLER chain-type magazines with high High precision and repeatability: high-speed Tool break monitoring during machining for traversing dynamics for shortest tool tool changer with two fast NC axes for effective process reliability provisioning times dynamic stroke and swivel movement Tool loading parallel to machining on selected Tool shank protected from dirt in closed toolShort chip-to-chip times and follow-on tool magazines cartridges provisioning during machining Tool shank cleaning Minimum provisioning times: intelligently Tools always precisely positioned for the tool adapted tool magazine form permits short change due to the traverse attachment Tool coding traverse attachment towards provisioning place Wireless technology measuring probe Compact dimensions with high packing density Tool measurement Convenient operating unit at the tool setting station Tool holding fixture HSK-A63 HSK-A100 Magazine placesTool Ø mm Bridge-mounted tool mm Weight kg, observe the overall load capacity 12 25 Moment of weight > Nm 10 30 Tool length HF 3500 mm 500 500 Tool length HF Chip-to-chip time HF 3500 s Chip-to-chip time HF Availability Adjacent places free/all spaces occupied Standard Optional values 2 relative to the tool gripper groove Optional HF series 

Workpiece management From universal to productive Pallet changer concept for series production Ideal for production tasks with small batch sizes and frequently changing machining tasks Ideal for series production with and without pallet automation Load up to 550 kg HF 3500 or 750 kg HF 5500 load capacity Rugged pallet changer with lifting/swiveling principle and with HF pallet interface Options Load up to 550kg HF 3500 and/or 750kg HF 5500 per pallet Clamping plate with T-slots for an enlarged clamping surface Existing mechanical clamping fixtures can be used further Hydraulic workpiece clamping Integrated pallet location check protects interfaces against mechanical Can be combined with workpiece automation damage Media interface with multiliner clamping technology 100 bar 200 bar Cleaning of functional surfaces at rotary table and setting station option for hydraulic workpiece clamping Manually rotated workpiece setting station with locking in 90 indexing Swiveling NC rotary table A/B with counter bearing Options Directly driven and cooled drives of the A and B axis for excellent dynamics Automatic rotating NC setting station with automatic setting station and optimized precision for 5-axis machining with positioned rotary axes door Outstanding rigidity through axial-radial mountings with integrated, Hydraulic workpiece clamping absolute and direct measuring systems in A and B Compatibility package for hydraulic clamping fixtures, optionally available Maximum permissible pull-out torque through compact dimensions and integrated automatic clamping Table concept for direct loading Fail-safe safety clamping function for rotary axes A and B, hydraulically- Perfect access to the work area supported for high-precision or heavy-duty machining operations Ergonomic workpiece handling at the front of the machine due to low loading edge Options Reinforced A-axis drive for simultaneous 5-axle machining Operator panel can be swiveled from work area door to front door Milling technology package Table with large clamping surface HF series Chip management Fast and efficient disposal for enhanced precision Chip conveyor Internal coolant supply 50 bar with up to 7 pressure stages program- mable in the NC program by M functions With scraper conveyor or hinge band conveyor, depending on machining process requirements Work area flushing integrated into the work area roof for optimal flushing and cooling of the workpiece Fast chip removal from the work area directly to the rear Automatic circulation on the weekend protects the cooling lubricant Integrated overload protection for increased operational safety during machine downtime Options Options Hinge band conveyor Coolant cooler for even higher process reliability through thermal stability Function check Coolant high pressure 70 bar with demand-dependent, energy-efficient speed control Coolant unit Automatic filling Coolant units in paper band filter or vacuum rotation filter technology optionally available Oil skimmer for removing foreign oil from the cooling lubricant tank by oil separation 7 adjustable coolant nozzles integrated into the spindle flange and internal coolant supply through the spindle with high flushing capacity HF series Work area Free chip fall below the horizontal spindle, ideal for short- and long-chipping materials Central, wide chip conveyor for fast chip removal, supported by steep side walls Interior work area paneling made from electrolytic galvanized sheets in combination with stainless steel lamella covers, provides long-term resistance against dirt and coolant Low cleaning effort thanks to self-cleaning effect of the stainless steel lamella covers Easy to clean with flushing gun thanks to good access to the work area Option Coolant extraction from the work area HF series Well thought out based on experience Machine Operation Tool setting Linear guided, smooth operating doors at the workpiece and tool setting setting into the tool magazine on the running spindle station and the work area Good accessibility to the magazine and ergonomic loading height for Robust, practical touch controls, optimally arranged for the operator higher comfort Air and flushing gun at the workpiece setting station as well as an additional Work area flushing gun in the work area machine with pallet changer integrated into the machine paneling Direct and fast access to the work area Double pivoting main operating unit with 24 multi-touch screen, in Short distance to the spindle console design with HELLER Operation Interface Angled work area door open the work area roof Workpiece loading Large vision panel for optimized view into the work area Comfortable, low operating height at the workpiece setting station, short distance to the pallet, operation via touch panel, integrated flush/air LED illumination of the work area Wide setting station door and by 90 degrees lockable setting station Options safe workpiece loading Pane blow-off device at the main operating door Well-conceived interface to automation systems Convenient Operating Panel at the tool setting station LED status lamp with indication of the machining progress Automatic setting/desetting sequence for increased process reliability and short idle times HF series Síemens 5ínumerík 840D s1 with HELLER Operation Option Interface HT8 and HT2 handheld operating units Sínumerik Operate expanded by HELLER functions: fast and easy operation RDS HELLER remote diagnostics service with extensive additional functions and information Real-time communication via ProfiNet 10-Link for direct diagnostics and parameterization of sensors NC-memory with 10M6 Clearly arranged display of all functions Graphical cycle support HF series Service and Maintenance concept Optimized for daily usage HF series All functionally relevant systems and components are arranged for easy access: separate HELP modules for machine and pallet changeovers ensures quick and easy inspection Motor spindle can be replaced easily and quickly from the machine Quick response times of the HELLER spare parts service help to keep production downtimes short in case of emergencies Easy and direct access to the control cabinet HF series HELLER product range PRODUCTIVITY OVER THE FULL SPECTRUM The H series: 4-axis horizontal machining н 2000 H 4000 H 4500 H 5000 X/Y/Z: mm Pallet: Pallet loading: to 4,000 kg Pallet loading The MC series: The RFK / DRZ / RFN series: Highly-productive Production of crankshafts and camshafts batch manufacturing Mc 20 RFK DRZ RFN  mm External and internal milling of crankshaftsrankshaft chasing External milling for camshafts Table: Ø 520 mm Table loading: 500 / 800 kg Process modules and special solutions: productivity across the full range CBc MPc TR5 vCM Wenzler Coating cylinder bores of automobile Head Changer System Stand-alone machine for transfer lines, Vertical chamber machine with 5 axes for engines for multi-spindle machining processes rated for high volumes the machining of structural components HF series

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