Hyundai WIA L300 turning center cnc

Hyundai WIA  L300 Series Heavy-Duty CNC Turning Center Sturdiness secured through the adoption of an all-axis box guide Highly accurate direct link and highly sturdy all-in-one structure Highly accurate pretension double-anchor method Minimized heat deformation in the main spindle Gearless type main spindle models are all equipped with a mill turret. Integrated process realized through adoption of 8 sub-spindle

models equipped with sub-spindle High Precision, High Rigidity All-in-One Structure The L300 features a 60 slant bed design developed using finite element analysis (FEA) to absorb vibration and minimize thermal growth, ensuring a stable platform for precise cutting capabilities.

BOX Guideway Main Spindle - Box guideways provide unsurpassed long-term rigidity and The main spindle has become sturdier by enlarging its diameter accuracy, even under the heaviest of cutting operations and thickness. Its sturdiness and accuracy are maintained by the high-accuracy angular ball bearings that have been adopted. BMT Turret Mill Turret Ball Screw The BMT turret, with 4 screws solidly fastening the holder, shows Stable feed perfectly parallel to the guide is secured by fastening outstanding performance in powerful cutting and is capable of the both edges of the ball screw using the double-anchor machining high-value products using rotation tools. method. In particular, a ball screw with a large diameter was used

and a preload applied, which resulted in reinforced sturdiness and resistance to heat deformation

Deviation in Ball-screw Diameter =

Basic Features Travel X/Z/ZB axis Spindle Speed Spindle Output Max. Spindle Torque Max. Gear Type Spindle Gearless Type Spindle A two-step driving method has been applied inside the main The main spindle of the models equipped with Mill Turrets has spindle of standard turning models, such as One Mill Turret a gearless drive and makes minimal noise and maintains spindle torque at slow speeds and stable rotation at high speeds. Spindle Main Spindle The main spindle has a wide scope of constant power and the same structure as that of a high-speed lathe. It is designed to minimize thermal displacement and is capable of highly accurate uniform cutting even during consecutive high-speed operations. In particular, the enhanced processing and assembling accuracy of the outer ring assembly of the bearings enables the spindle unit to maintain accuracy for a long time.

C-Axis Control The C axis is capable of control with 100 rpm positioning speed. Contour machining with the C axis is also possible, enabling the operator to machine outer shapes and pockets using rotating tools. Sub Spindle The 8 sub spindle with integrated C axis has been designed to minimize thermal growth, even under long, continuous cutting paths, to ensure high precision and accuracy. Easy Work Coordinate Setting Upon completion of the processing of the outer diameter of an object, the sub-spindle receives the object from the main spindle while rotating with the latter at the same speed and can process the object with a tool for processing the reverse side the base holder. Tail Stock The large MT5 tail stock ensures high accuracy even during heavy, powerful cutting. The quill's 100mm of feed can be operated by foot pedal, or programmed. The quill is also able to move manually by using the button or MPG. Built-in Tail Stock: MT 4 Tailstock Travel: 750 1,350 mm Quill Dia Quill Weight: 740 kgf

1PH8 Spindle Motor The characteristics of 1PH8 Series Motors include a maximum concentricity of 10um, unsurpassed quality and a short operating period, which make them stand out as superb machine tools in quality and performance.

Power Torque Power Torque L300UA/LA L300UC/LC kW N m kW N m

Spindle Speed r/min

Power Torque kW LJ300YA/LYA/LYMA/LYMSA N m

Spindle Speed r/min L300UMSA/LYMSA/MSC Power Torque kW Sub Spindle N m Spindle Speed r/min Servo Turret Number of Tool: 12 EA Tool Size: D 

L300A Series L300C Series Turret

L300 Series has a high-performance AC Servo Motor enhances process reliability. Especially 3-piece coupling attached makes split accuracy better. Powerful tool clamping using hydraulics minimizes tool tip deviation due to load, displays excellent performance during heavy-duty cutting.

Turret Mill Turret BMT

Mill Tool Holder Machining capabilities increased with the addition of a straight Milling Head, can remove material from the side of the workpiece, and an Angular Milling Head, can perform operations. A wide variety of additional tool holders can further enhance the machines with capabilities that include drilling and tapping, among others. The BMT Turret adopted for Mill turret out of the L300 series solidly fastens the holder with 4 screws and shows outstanding performance in milling, drilling, and tapping during a heavy cutting operation.

Mill Spindle Torque: 35 Nm Output: 5.5 kW Speed: 4,000 rpm Collet size: Ø20 Ø ER32 Live Tool Type: BMT65P Spindle Speed: 1,500 - 4,000 rpm

Machining Sample Workpiece Cutting Drilling Turning Materials: S45C Carbon Steel Processing diameter: Ø280 Work diameter: Ø70 Side cutting depth: 12 mm Drill diameter: Ø40 Cutting speed: 110 m/min Cutting speed: 140 m/min Spindle rpm: 280 rpm Spindle rpm: 895 rpm Forwarding speed: mm/rev Forwarding speed: mm/rev Chip discharge: 594 cc/min Chip discharge: 469 cc/min

The above result might be different by types of processing circumstances

Machining Variation

Face Cutting Drilling End Milling Tapping Threading End Milling

HYUNDAI WIA Smart System Intelligent Machine for CNC Turning Center Conveyor

HYUNDAI WIA ethernet

Direct Numerical Control Machine Guidance

HYUNDAI WIA Smart System Faster processing programming and enhanced processing accuracy are possible through HYUNDAI WIA Smart System. It also maximizes productivity through equipment monitoring and environment-friendly software.

HW-eDNC HW-MCG HYUNDAI WIA ethernet HYUNDAI WIA Tool Monitoring Energy Saving System This equipment-monitoring software checks the overload, attrition, and possible damage of equipment by analyzing the spindles and the output load of the feed shaft generated during a processing operation.

HW-DPRO T/TM HW-MMS

HYUNDAI WIA Dialogue HYUNDAI WIA Program Turn/TurnMill Machine Monitoring System Using a dialogue method, this software makes it easy to work out a program for a lathe processing operation with complicated configurations. Can be installed on a PC. It checks and manages the state of multiple pieces of equipment and the progress of processing on a real-time basis.

USB Port

Convenience is increased when inputting and outputting program. Because it is now capable of using USB port in addition to the current way like CF memory card or LAN.

SIEMENS Technology

SIEMENS Communication Function Variable Communication Port Dialogue-type programming, simple and convenient Effective specifications for small quantity batch production Step-by-step operation possible without the knowledge of the DIN/ISO code Compact Flash Card

Convenience Function Easy calculation automatic and manual of the offset values of the installed equipment Automatic input of the measured offset values of equipment into the equipment list Easy input/output of a program is possible as a USB memory card, a CF memory card, and LAN can all be used. Standard 150 Dialect 6291 is ordered. J1S-based 6-code programs can be used. Standard Controller

Convenience Function Easy calculation automatic and manual of the offset values of the installed equipment Automatic input of the measured offset values of equipment into the equipment list

Supports the function of work offset calculation Program Guid ψ Automatic application of the measured work offset value as the activated work offset Use of cycle program minimizes program capacity.

• When cycle variables are input, graphic images are provided. Tool path and simulation of completed cycle program are available. Real-time monitoring of PLC programs is possible. Supports the search and cross-reference functions. Real-time verification of PLC variables and PLC interface Input/change of the values of variables Program can be re-started from a particular location without editing the processing program. Provides safety to the user. Simple Letter Processing is Possible. A maximum of 500 alarms can be stored. The entire alarm log can be stored through the alarm log. Letters can be processed on products by establishing a plane and inputting letters. Capital and small letters of English can be processed. Robot Automation System Robot System Machining Process Banking on the precision technologies accumulated through its machine tool manufacturing experience and the process management capabilities gained through its automobile parts manufacturing operations, Hyundai Wia is providing services in factory automation.

Automation Gantry Loader System Gantry Loader Machining Process Construction of high-speed gantry loaders is possible as well as the construction of flexible automation cells by a work stocker. Optimization of the installation space is also possible. In particular, excellent machining effect is achieved during continuous machining of both sides of the same or different work.

SPECIFICATIONS L300 Series Standard Optional = Standard or Option Prior Consultation - Non-Application Spindle Chuck Main Spindle Safety Device Main Spindle Door Inter-Lock Hollow Chuck 3 Jaw Total Splash Guard Main Spindle Chuck Pressure Failure Detector Solid Chuck 3 Jaw Back Spin Torque Limiter Sub Spindle Torque Limiter Hollow Chuck 3 Jaw Electric Device Sub Spindle Solid Chuck 3 Jaw Electric Cabinet Light Standard Soft Jaw Set Electric Cabinet Light 3-Color Chuck Clamp Foot Switch 2-Step Hydraulic Pressure Device Remote MPG Spindle Inside Stopper Spindle Load Meter C5-Axis Built-in Type Chuck Open/Close Confirmation Device Spindle Speed Meter 2-Step Chuck Foot Switch Electric Circuit Breaker Sub Spindle Foot Switch Turret Total Counter Digital Tool Holder Tool Counter Digital Mill Turret Radial Linear Scale X-Axis Straight Milling Head Radial Linear Scale Z-Axis Angular Milling Head Axial Collet Type, 2ea Electric Circuit Breaker Straight Milling Head Radial Adapter Type ABS Encoder Angular Milling Head Hyundai Adapter Type AVR Auto Voltage Regulator Sub Angular Milling Head Hyundai Adapter Type Auto Power Off Spindle Inside Stopper Tail Stock 5-Position Work Counter Out-of-Tail Built-in Tail Stock Programmable Tail Stock Manual Steady Rest Manual Hydraulic Steady Rest Standard Live Center High Precision Live Center 2-Step Tail Stock Pressure System Tail Forward/Reverse Confirmation Device Tail Stock Foot Switch Coolant Air Blow Fixture Standard Coolant Nozzle Chuck Coolant (Upper Chuck) Chuck Coolant (Sun Coolant) Sub Spindle Coolant Thru Coolant for Live Tool Chuck Air Blow (Upper Chuck) Sub Spindle Air Blow Tail Stock Air Blow (Upper Tail Stock) Turret Air Blow Spindle Thru Air Blow (Special Chuck) Power Coolant System for Automation Coolant Chiller Chip Disposal Coolant Tank

Tool Holder Mill Turret - Radial Multi-Tool Counter Straight Milling Head Radial Collet Type Angular Milling Head Axial Collet Type Sub Angular Milling Head Axial Collet Type Boring Sleeve U-Drill Holder U-Drill Holder Sleeve Extension Holder For Outboard Work Swivel Head for Special Chuck Tailstock Steady Rest Work Setter Quill Type Tailstock Linear Scale X-axis Built-in Tailstock M14 Z-axis Programmable Tailstock Manual Steady Rest Manual Hydraulic Steady Rest Standard Live Center High Precision Live Center Tailstock Air Blow High-Pressure Coolant Bar Power Coolant System Coolant Chiller Chip Disposal Coolant Tank Standard Chip Conveyor Front Right Hinge/Scraper Rear Tool Monitoring Special Chip Conveyor (Drum Filter) Standard 180-degree Interlock Program Swing Ø330 Chip Wagon Swing Large Size Customized Tool Box

Specifications: External Dimensions:

L300A/MA/MSA: 975 x 888 x 348 mm

L300C/MC/MSC: 975 x 888 x 348 mm

L300LA/LMA/LMSA: 2395 x 1206 x 840 mm

L300LC/LMC/LMSC: 2395 x 1206 x 840 mm

Tooling System:

U-Drill Holder

U-Drill Sleeve Outside

Facing Holder

Boring Holder

Boring Bar

Socket Grooving

Thread Drilling

Tooling Parts Detail:

Turning Holder

Tool Holder Single

Boring Holder

U-Drill Tool Holder

Straight Mill Holder

Driven Holder

Angular Mill Holder

Boring Main

Socket Boring Sub

Socket Boring Main

MT1=MT2

MT2

MT3

MT4

ER Collet Set

Specifications:

Tooling Travel Range:

L300LA

OD TOOL HOLDER

750 Z-stroke

L300LC

OD TOOL HOLDER

750 Z-stroke

L300LMA

OD/ID TOOL HOLDER DR1LL/END MILL TOOL HOLDER

750 Z-stroke

Specifications:

Swing Over the Bed: 750 mm Swing Over the Carriage: 480 mm Max. Turning Dia: 500 mm Max. Turning Length: 680 mm Bar Capacity: 65 mm Chuck Size: 10" Spindle Bore: 78 mm Spindle Speed: 3,600 rpm Motor Max/Cont: 22/30/25 kW Spindle Close: A2-8 C-axis Indexing: Yes Travel X/Z/ZB: 290/750 mm Rapid Travel X/Z/ZB: 20/24 m/min Tool Size: 50 mm Indexing Time: 0.3 sec/step Motor Max/Cont: 7/5 kW Live Tool Speed: 4,000 rpm Live Tool Torque: 35 Nm Collet Size: ER32 Turret Type: BMT65P Tail Quill Dia: 100 mm Tail Quill Travel: 120 mm Coolant Tank: 220 gallons Lubricating Tank: Yes Electric Power Supply: 25 kVA Power Cable Thickness: Over Voltage: V/Hz Floor Space: mm Machine Height:

Weight: 6,300 13,889 6,500 14,330 7,000 15,432

Models: L300A HW F Series, S 828LD3 00MA F 32 5 Series, HW F Series Controller: L300M5A F 31 Series, F 32 Series

Specifications:

Swing Over the Bed: 8750 Swing Over the Carriage: Ø480 Max. Turning Dia.: Ø410 Max. Turning Length: 1,320 52 1,280 1250 Bar Capacity: Ø Chuck Size: Ø Main Spindle Speed: rpm Sub Spindle Speed: rpm Spindle Motor Max/Cont: [22/30/25] Sub Spindle Motor Max/Cont: [11/ ] C-axis Indexing: deg Travel X/Z/ZB: 290/1,350 290/1,350/1,200 Rapid Travel X/Z/ZB: 20/24 20/24/20 Slide Type: BOX GUIDE Number of Tools: 12 Turret Tool Size: OD - mm ID mm Indexing Time: sec Motor Max/Cont: kW HP - 7/5 Milling Tool Speed: rpm Live Tool Torque Max/Cont: Nm - 35/ Collet Size: mm Type: BMT65P Taper: MT5 Tail Quill Dia.: mm Stock Quill Travel: mm Travel: mm Coolant Tank: gal Lubricating Tank: gal Electric Power Supply: kVA 25 27 35 Voltage: V/Hz 220/60 200/50 Floor Space: LxW mm Machine Height: mm Weight: 7,500 16,535 7,700 16,9761 8,200 18,078

Models: L300C HW F Series, F 32 Series, HW F Series, F 31 Series Controller: L300LC, L300LMC, L300LMC, L300LMC, L300LMC

Specifications:

Swing Over the Bed: Ø750 Swing Over the Carriage: Ø480 Max. Turning Dia.: Ø560 22 8500 Max. Turning Length: Bar Capacity: Ø65 Chuck Size Main Spindle Speed: rpm Sub Spindle Speed: rpm Spindle Motor Max/Cont: Sub Spindle Motor Max/Cont: C-axis Indexing: deg Travel X/Z/ZB:  Rapid Travel X/Z/ZB: Slide Type: BOX GUIDE Number of Tools: 12 Turret Tool Size: OD - mm ID mm Indexing Time: sec Motor Max/Cont: kW HP - 7/5 Milling Tool Speed: rpm Live Tool Torque Max/Cont: Nm - 35/ Collet Size: mm Type: BMT65P Taper: MT5 Tail Quill Dia. mm Stock Quill Travel: mm Travel: mm Coolant Tank: gal Lubricating Tank: gal Electric Power Supply: kVA 30 38 Voltage: Floor Space: LxW mm Machine Height: mm Weight:

Controllers:

Siemens 828D

Hyundai WIA Fanuc i Series

MD1 operation External message Search function Program Run hour / Parts count display Program restart Display of actual spindle speed and T code Wrong operation prevention Actual cutting feedrate display Buffer register Operating monitor screen Rod meter light Program check function Dry run., program Check Graphic display Single block Spindle / Servo setting screen Feed functions Selection of optional language Manual jog feed Rapid, jog, handle LCD screen saver Manual handle feedrate Automatic data backup Feed command Functions according to machine specification Feedrate override Cs contouring control Turn mill Log override Stored pitch error compensation Turn mill Rapid traverse override Polar coordinate interpolation Turn mill Override cancel Cylindrical interpolation Turn mill Feed per minute / rotation Canned cycles for drilling Turn mill Program input Interpolation functions Spindle orientation expansion Turn mill, Sub spindle Dwell Torque control Sub spindle Thread retract Y axis offset Y type machine Variable lead threading Angular axis control Y type machine 1st reference point return Manual Reference point return check Option 2nd reference point return High-speed Ethernet 100 Mbps Option board is required Program stop / End Optional block skip 9 ea Tape code Optional block skip 1 ea Maximum programmable dimensions Program number Polygon turning Absolute and incremental programming Helical interpolation Decimal point input Dynamic graphic display Plane selection Protection of data at levels Work coordinate system selection Total Monitoring function HW TM Built-in Fanuc type Manual absolute On fixed Manual guide Interactive program Direct dimension programming G code system Included chamfering / Corner R Input G10 Subprogram call Step Custom macro Addition of custom numeric common variable Multiple repetitive cycles Canned cycles for turning Design and specifications subject to change without notice CONTROLLER FANUC 31 Series Axis control / Display unit Sub / Main spindle functions Max. 4 Axis are available M-Code function M4 digits X, Z axis M-Code function lock Controlled Axis X, Z, C axis M type machine Lock Speed command 54 digits, binary output X, Z, Y, C axis Y type machine Main spindle speed override 50 - 1000 RPM, 10 units Simultaneous controllable Axis Axis / Linear and circular Spindle position decision X, Z, Y, B, C axis IMS type machine Spindle speed override X, Z, B, C axis mm Tool function / Tool compensation
Tool function Least command increment High speed control Tool offset Length Tool nose radius compensation Interlock Each axis Machine lock Emergency stop Tool life management Stored stroke check Reader / Puncher interface Memory card input/output Follow-up program storage length Servo-off Buffer register Program check function Run hour / Parts count display Program restart Wrong operation prevention Program input interpolation functions Thread retract Y axis offset Angular axis control 1st reference point return Reference point return check 2nd reference point return High-speed ethernet Tape code 3rd 4th reference point return Maximum program table dimensions Program number Absolute and incremental programming Decimal point input Plane selection Work coordinate system selection Manual absolute offset Direct drawing dimension programming G code system Programmable data input Custom macro Multiple repetitive cycles Canned cycles for turning Manual guide Global network Head Office Factory Changwon Office Uiwang Office Overseas Offices America Technical Center China Chengdu Office China Wuhan Office China Qingdao Office China Beijing Office China Shenyang Office China Guangzhou Office lndia Chennai Office Korea Zip Code Germany Fax Head Office Factory Overseas Sales Team Tel