Kasto win sawing machines

KASTO win. High-tech mass produced.

KASTO win. Saws. Storage. And More.

KASTO win A More than unique: the new KASTO win.

The new KASTO win is available in five sizes: from KASTO win A with cutting range through KASTO win A, KASTO win A. The essence of profitable automated sawing comprises two elements: high cutting performance and short downtimes. The new, fully-automated bandsaws from the KASTO win range have been designed for mass production sawing of solid material, tube and profile. Designed in Germany and manufactured in state-of-the-art, flow line production lines at our assembly plants in Achern in the northern Black Forest and Schalkau Thuringia. The easy operation and the well thought out material handling reduce the idle times and thus create the ideal conditions for highest efficiency.

Increase your productivity. THE KASTO win OFFERS YOU SEVERAL TIME-SAVING ADVANTAGES: Customised to the specific application using a modular system design Quick motion using servo drive and ball screw spindle for the material feed and the linear guided saw frame Automatic band guide arm adjustment Quick and easy programming via colour touch screen SmartControl to ensure high bandsaw blade lifetimes Incremental feed for cutting batches of short pieces PRODUCTIVE AND INNOVATIVE. The new KASTO win models combine solid engineering with innovative control technology. The torsion-resistant upper part of the KASTO win offers higher vibration absorption than conventional cast iron constructions. And the heavy construction of the rest of the steel structure has a single objective: to ensure operation of the bandsaw blade is as quiet as possible for high precision. Also in terms of security, the KASTO win sets standards. Besides very good accessibility, for blade change, the KASTO win complies even better than currently required with all safety standards.

KASTOrespond. Our new system KASTOrespond, especially developed for this product series, offers a perfect machine adjustment for solid material, tubes, and profiles of all types of material and is available for each size of machine. The system permanently records the forces on the tooling, without using additional and often fault-prone sensor systems and transforms the forces into the optimum digital feeding speed. KASTOrespond recognizes early enough thick-walled and thin-walled material, ever-changing contact lengths for tubes, and even rough areas in solid material and transforms into the correct feeding speed. The operator only has to program the relevant data as cut-off length, pieces, and material to saw. The rest is up to the KASTO win.

BENEFITS Stock can have different sawing characteristics despite being nominally of the same material. Various metals often cut in different ways, for example, because they originate from different batches. Previously both were sawn with identical parameters. KASTOrespond now detects whether a material is easier or more difficult to saw by monitoring the cutting force and varies the saw infeed until the target cutting force is reached. The system also operates extremely impressively when sawing tubes, profiles, and tube/profile bundles. In these applications, the conventional control system can take little action because the amount of material engaged by the blade and the cutting forces are continuously changing. The machine is therefore seldom in the optimum cutting range. This is where KASTOrespond is highly effective.

ENERGY EFFICIENCY All saws in the KASTO win series have frequency-controlled motor drives in the energy efficiency class, which make cutting speeds possible, and they also have servo drives for the material feed and saw downfeed. The hydraulics are also trimmed for maximum energy efficiency.

This produces the following savings: Energy saving of hydraulics approx. Total energy saving: approx. depending on sawing application Energy cost saving per annum single shift: approx. EUR depending on sawing task application Use of state-of-the-art servo technology High efficiency with compact dimensions

Intelligent inverter technology for optimum drive control As they are used exclusively for clamping functions, the hydraulics are seldom actuated and are therefore extremely energy efficient. Because of the intermediate circuit coupling of the inverters, optimum use is made of synergy effects. values relate to a comparable predecessor KASTO machine

KASTO win A KASTO win A SIMPLY BETTER: High energy efficiency Effective use of material down to a mm-long offcut mm for KASTO win A Intuitive handling New layout: The drive unit and sensor are separate Good accessibility despite compliance with the current from the working area ensuring reliable and trouble- safety standard free operation Key parameters are entered into the user-friendly EXPERT PRECISION. SmartControl saw control unit. Simple input of sawing jobs by entering cutting lengths, quantities The newly developed KASTO win series bandsaw achieves and material description. Controlled feed motion using ball screws cutting accuracy of t mm/100 mm cutting length, with Material clamping vices with side shift cylinder Precise, backlash-free linear guides for the vice and saw guarantee reliable automatic cutting feed as well as servo drive and ball screws for saw frame Backlash-free linear guides in both pillars for and material feed unit make this possible smooth, precise running To maximize productivity, there is a significant improvement Powered chip removal brush with automatic in the use of material through minimum offcut lengths of self-adjustment function mm for KASTO win A in automatic operation. Hydraulically preloaded, integrated band guides Accessible material feed EFFICIENCY IS THE NORM. Preparation for infeed roller conveyors The comprehensive standard equipment ensures improved Quiet, energy-efficient, compact hydraulic power unit efficiency. The high cutting performance combined with High cutting performance with impressive quick set-up and optimal material handling considerably repeatability reduces the costs per cut.

High-tech mass produced: more performance, more efficiency. The new KASTO win bandsaw machine features impressive properties, such as extremely smooth running, high cutting performance, and optimal blade life. It is due to the stable, vibration-optimized sawing unit in a high-quality, modern welded steel construction. Another bonus for increased stability is the double-sided guiding of the saw frame using modern linear guide systems.

Cutting range mm Cutting range [H x W] mm Material feed length, single stroke mm Optional feed length, single stroke mm Multiple feed mm Minimum cut length mm Minimum sawing diameter mm Minimum remnant length mm in automatic operation Cutting speed, infinitely variable m/min saw motor, frequency controlled kW Total connected load for standard machine kW Dimensions of bandsaw blade mm Optional dimensions of bandsaw blade mm Material support height mm Length mm Width mm Height mm Weight kg