Kawasaki robot f series

Breathing new life into production lines Adapting to changing environments In 1969, Kawasaki Heavy Industries developed the first industrial robots manufactured in Japan. Since then Kawasaki has maintained its role as a pioneer in the robot industry and is now directing its experience and technology, built up over four decades, into the small to medium size F series manipulator. The F series is the ultimate worker combining high speed with a lightweight and slender arm design. In addition, the entire range is composed of modular units allowing both the reach and payload capacity to be readily altered. The F series, together with the advanced D series controller, breathes new life into production lines. Simple, friendly Kawasaki Robot Features Reduced cycle time Maximum speed has been increased by the incorporation of high- powered miniature motors and high-efficiency speed reduction gears into a lightweight manipulator. This higher speed, together with improved acceleration, results in a considerable reduction in cycle time.

Compact work cell layout The F series arms have a very small footprint and slender profile. The narrow arm width, in particular, and the elimination of offset facilitates the design of extremely compact work cells. The smooth contours of the robust wrist enable it to accommodate external harness cables and hoses without difficulty.

Arm configuration tailored to system requirements The configuration of the arm can be selected from a wide range of reach and payload combinations. If the customer's process or application needs to be changed, updated or expanded then the modular construction of the F series arm makes it possible to alter the reach, payload capacity or performance to suit.

Models that satisfy arc welding specifications, cleanroom specifications, washdown specifications and even wall mounting specifications are available for your application.

A full lineup of modular robotic manipulators Assembly/handling/sealing specifications FS series

Kawasaki Robot

Standard specifications Refer to page for optional equipment. Type Degrees of Freedom 6 axes Max. Payload Arm rotation Arm out-in Arm up down Wrist swivel Wrist bent Wrist twist Arm rotation Arm out-in Arm up-down Wrist swivel Wrist bent Wrist twist Position Repeatability Max. Reach Mass Max. Linear Speed Body Color Munsell 10GY9/1 equivalent Installation Ambient Temperature Relatíve Humidity Vibration Others The robot installing place should be free from inflammable or corrosive liquid or gas electric noise interference Pneumatic Circuit Double solenoid valve: 1 Circuit Degree of Protection 1P 65 equivalent Max. Payload on Upper Arm Please contact us Recommended Controller D22 1 : Distance from JT1-center to JT5-center. 2: Consult us separately for the FC series controller. 3: Not available on the FA series.

Kawasaki Robot F series Options Assembly/handling/sealing specifications Cleanroom specifications Type

Double Solenoid Valve+Single Solenoid Valve and standard Double Solenoid Valve+Single Solenoid Valve Double Solenoid Valve Single Solenoid Valve Double Solenoid Valve Single Solenoid Valve External Sensor Harness Circuits, lines Option Internal Harness Pairs JT1 Pitch JT2 Pitch JT2 Pitch Max. Speed mm/s Max. Speed mm/s mm mm Base Plate mm x mm x mm Zeroing Surface Protect Cover Standard Wall Mounting Air Purge Change of internal piping Air Purge with Air dryer Air Purge with Freeze air dryer Air Vacuum Change of internal piping Standard Torch Holder with Shock Absorber Cable Hanger with Supporting Rubber Torch Standard Bracket Torch Standard Bracket Positioner kg Axis kg Axes kg Axis kg Axes Hyper Arc RTPM Are sensor ACV Are sensor for T1G welding 3D Laser sensor The stoke of traverse unit is mm or more. The unit of extension is mm. Laser Sensor External Sensor Harness Installation Base Riser mm Touch Holder with Shock Absorber Hyper Arc Motion Range Dimensions Air Outlet PT / Sensor Harness Outlet JT5 Dimensions for Base 2-M12 Depth mm Base Air Outlet PT / Sensor Harness Outlet JT5 Dimensions for Base 2-M12 Depth mm Base Air Outlet PT / Sensor Harness Outlet JT5 Dimensions for Base 2-M12 Depth mm Base

Kawasaki Robot Motion Range Dimensions Air Outlet PT Sensor Harness Outlet Dimensions for Base Air Outlet PT Sensor Harness Outlet Dimensions for Base 2-M16 Depth mm Motion Range Dimensions

Air Outlet PT Sensor Harness Outlet X Air Outlet PT Sensor Harness Outlet Dimensions for Base 2-M16 Depth mm Base

Air Outlet PT Sensor Harness Outlet Dimensions for Base

Controller Features

Operating environment to reduce teaching time The Teach Pendant utilizes a combination of operator keypad and easy to read color LCD touch screen. The utilization of this keypad improvements in key response. The key arrangement, quick and simple data entry, in large, easy to read color LCD touch screen provides user with a platform for the control and operation of robot. programming, T controller is upward compatible, supporting existing conventional operation being the same. Using Simplified Operation teaching system from Kawasaki original menu, teaching can be carried out quickly and efficiently. Teaching Screen Simplified teaching Teach Pendant

Large, color LCD touch screen display. The cursor keys positioned to give the same characteristics as High expansion capability simplifies system upgrades familiar controls of a games Control of peripheral equipment console. Kawasaki system is compatible with, not only standard digital 1/O, also a variety of Fieldbus 1/0 systems such as The arrangement of keys through extensive studies of operator hand movements. A built in sequencer, using Kawasaki K-Logic, is also available J making it possible to configure a highly advanced control system ? with minimum cost. Network Communications Equipped with deadman switches. The system supports network communications through Ethernet allowing data transfer between the controller and host computer program upload and download. Web server functions can Dedicated software for a variety of applications also be utilized for remote access to the controller via the Software is available to simplify the programming for a variety of monitoring of robot status. applications such as palletizing, handling, spot-welding, sealing Software functions allow recording of various machine states, information output in spreadsheet format to aid analysis. Maintenance support functions troubleshooting the Web Service function enables diagnostics to be effected remotely. Specifications Structure self-standing main enclosure Number of Controlled Axes 6 axes Max. 16 axes Please contact us when using 7 axes or more. Servo Motor AC servo motor Position Detector Absolute encoder Drive System Full digital servo system Programming Block teaching or AS language Coordinate Systems Joint, Base, Tool Fixed tool point Types of Motion Control Joint/Linear, Circular Interpolated motion General External Operation Motor power Off, Hold Purpose Input 32 Channels includes dedicated signals 64/96/128 Channels includes dedicated signals Signals Output 32 Channels includes dedicated signals 64/96/128 Channels includes dedicated signals Memory Capacity 1 MB includes system memory Approx. 5,000 steps 4 MB includes system memory Approx. 35,000 steps External Storage PCMCIA Card slot FDD PC, Network RS-232C RS-485, Ethernet Please contact us. Communication interface Fieldbus CC-Link, DeviceNet, PROFIBUS-s, ControlNet, AB Remote I/O Please contact us. Teach Pendant 640 x 480 VGA, Emergency stop SW., Teach Lock SW., Deadman SW. 58 Hard Keys Robot manual operation keys, Cursor keys, etc. Basic switches: Motor power On, Cycle start, Operation Panel Error reset, Emergency stop, RUN/HOLD, TEACH/REPEAT, etc. Teach Pendant 5 m 10 m, 15 m Please contact us about other cable length Cable Length Robot-Controller 5 m 10 m, 15 m Please contact us about other cable length Dimensions W600 x D550 x H1,200 mm Mass D20: Approx. 105 kg D20: Approx. 155 kg D22: Approx. 190 kg with Transformer D20 AC200/220V 10 , 50/60 Hz, 3-phase, AC380/400/415/440V 10 , 50/60 Hz, Power kVA 3-phase, kVA Requirements AC200/220V 10 , 50/60 Hz, 3-phase, AC380/400/415/440V 10 , 50/60 Hz, D22 11 kVA 3-phase, 11 kVA Robot Dedicated Grounding Less than 100 L max. Leakage current: 100 mA Less than 1000 max. Leakage current: 10 mA with Transformer Environmental Ambient Temperature 0 - 45 C Condition Relative Humidity 35 - 85 No dew, nor frost allowed Color Munsel 10GY9/1 equivalent Accessories Included Communication terminal software with PC Optional Accessories Teach pendant holder, Brake release SW., Plug for auto running without a teach pendant, RS 232C Cable 15 m, 3nıi PC card, etc. Other options or software: Please contact us.External View and Dimensions 600 customized to function as an operating panel of HM1 for peripheral equipment. Host PC CC-Link DeviceNet PROFIBUS Line control PLC, INTERBUS-s Peripheral equipment, ControlNet Welding source, etc Specification ISO 9001 REGISTERED CAUTIONS TO BE TAKEN TO ENSURE SAFETY For those persons involved with the operation / service of your system,

including Kawasaki Robot, they must strictly observe a11 safety regulations. at all times. They should carefully read the Manuals and other related safety documents. Materials and specifications are subject to change without notice. This catalog is printed on recycled paper.