Mazak Variaxis 5-axis machinig center

Mazak Variaxis 5-axis machinig center 

Mazak is talking with a new VO10E announced Functions Standard Equipment for the VARIAXIS II Series I W Minimized Vibration ACTIVE VIBRATION CONTROL Ensures high speed, high accuracy machining and longer tool life Feedrate: Acceleration: Heat Displacement Control INTELLIGENT THERMAL SHIELD Unique Mazak heat displacement compensation system Interference Prevention During Machine Setup INTELLIGENT SAFETY SHIELD

For safe machine operation Motion Stops before actual interference Verbal CNC Message MAZAK VO10E ADVISER Verbal messages for machine setup to ensure safe operation The DONE-IN-ONE concept incorporates all machining processes from raw material input through final machining in just one machine. It provides the ability to reduce production lead time, improve machining accuracy, reduce floor space and initial cost, lower operating expenses, reduce operator requirements and to improve the work environment. As a result, the concept not only streamlines production, it also improves overall management. Machining of Stabilizer by VARIAXIS 500-5X II Material: Aluminum A5052 Material size: 400 x 150 x 100 mm Material 2 Workpiece setup Rough facing 4 Outer surface milling Tool: Endmill Considerable reduction of in-process time and production cost thanks to continuous multiple surface machining. Comparison with conventional processing by horizontal machining center: No. of processes time for loading No. of fixtures unloading workpiece Machining with tilting table Tool: Tap 6 Slotting Tool: Side cutter Machining of micro joint Tool: Endmill 8 Finished workpiece High Performance Machining Milling spindle provides unsurpassed productivity The VARIAXIS 500/600-5X II are equipped with a high rigidity, high-speed spindle, Output: 35 HP 1 POWER kW min. rating, Max. torque: 172 N m kgfm, Spindle Max. torque; taper: No. 40 - designed for a wide range of applications, 172N m from heavy-duty cutting to high-speed cutting of aluminum and other nonferrous material at high spindle speed. HSK and BIG-PLUS optional 1 VARIAXIS 500 630-5X II Spindle speed 12000 rpm .o The VARIAXIS 730-5X II is equipped with a powerful, Max torque POWER kW 586 N m Torque N m high-torque, high-rigidity spindle that features 44kW 60 HP 1 min. rating output, 586 N m 60 kgf m maximum torque and a spindle taper. f HSK and BIG-PLUS optional f Unsurpassed Processing Flexibility Reduction of non-cutting time is realized thanks to high-speed and high-accuracy positioning By utilizing linear-guides on all axes, not only is non-cutting time reduced, high-accuracy machining is ensured even at high-speed feedrates. Additionally, fast, vibration-free acceleration/deceleration are realized thanks to the smooth high-gain servo control and high-power AC servo motors. Additionally, each axis travel is designed to provide an extremely large machining envelope. VARIAXIS 500-5X II VARIAXIS 630-5X II VARIAXIS 130-5X II High-accuracy, continuous multiple surface machining and 5-axis simultaneously controlled machining are realized thanks to the A- and C-axes minimum positioning increment. VARIAXIS 500-5X II VARIAXIS 630-5X II VARIAXIS 730-5X II A-axis travel table tilt - -120 C-axis travel table rotation 360 Rapid traverse rate A-axis Rapid traverse rate C-axis Table tilting: 150 A-axis Table rotation: 360 C-axis Max. Workpiece Size/Weight VARIAXIS 500-5X II VARIAXIS 630-5X II VARIAXIS 500-5X II / VARIAXIS 630-5X II VARIAXIS 730-5X II The VARIAXIS 11 series is designed with excellent access to the wide machining area for convenient fixture and machine setup. Maximum workpiece size ø1000 mm x 340 mm H is only for standard machine specification. machine equipped with 2 pallet changer is Ø730 mm x 500 mm H.

VARIAXIS 500-5X II VARIAXIS 630-5X II VARIAXIS 730-5X II Max. workpiece size Standard 2 PC Spec A variety of tool magazines from standard 30 tools up to the maximum of 120 tools is available to meet the machining requirements of a wide variety of workpieces. Additionally, the tool-hive magazine with a maximum of 352 tools is available for operation over extended periods of time. Increased Productivity For greater efficiency, the operator can set up the next workpiece during the machining of the current workpiece The pallet in the load/unload station can be indexed to 4 positions in 90 increments to facilitate loading/unloading of workpieces and fixture setups. Shown without pallet changer door VARIAXIS 500-5X II VARIAXIS 630-5X II VARIAXIS 730-5X II Pallet change time Max. workpiece weight Machine Design Massive Machine Construction The VARIAXIS II series utilizes a wide variety of advanced technologies in order to provide exceptional productivity Smooth chip disposal and reliable operation are ensured thanks to the unique machine design with the X-, Y-, Z-axes linear guides and ball screws located above the table. PALLETECH MANUFACTURING CELL Innovative Productivity The system can be easily expanded after initial system installation in response to increased Minimum Maximum Machines Number of paUets 6 Single level Loading station 1 Loading robot production requirements Machine programs can be made with minimum errors and time required for test cuts thanks to realistic machine 3D simulation displays that can be used for convenient program confirmation and checking for any machine interference. Additionally, this unique feature makes it possible to simulate the machining of a new program during the machining of the workpieces. Work Simulation Machine Simulation Quick verification of workpiece configuration. [ and easy checking for any machine interference. Convenient data entry by using full keyboard. The key to minimizing machine downtime is to identify the location and source of a machine problem as quickly as possible. With the MAZATROL MATRIX, the location of the source of an alarm is indicated by highlighted letters on a machine picture for convenient identification. When an operator manually moves the machine axes for setup, tool measurement by the Tool Eye or changing inserts, the VARIAXIS II series shows a synchronized 3D model on the CNC display for checking machine interference. If any machine interference occurs, the machine motion immediately stops. 3D machine model display Line during setup The VARIAXIS II series automatically detects interference between the spindle and fixtures as shown by the 3D model on the CNC display. Ease of Operation / Ease of Maintenance Operator-friendly, ergonomically designed control panel MAZATROL Large CNC Display A 15 color LCD display is standard equipment for higher visibility of a large amount of data. MAZAK VO10E ADVISER MAZATROL MATRIX verbally informs which switches have been selected and advises caution as necessary during manual machine operation. QWERTY Keyboard A QWERTY keyboard is standard equipment providing the same data input operation method as a personal computer. Pointing Device The pointing device is used in the same manner as a personal computer mouse allowing the operator to smoothly change the view of a 3D model and many other functions. Rotary Dial Switches Changes to feedrate override and axes selection can be detected by feel for more convenient operation. Ease of Operation / Ease of Maintenance Machine units are arranged for convenient operation thanks to the ergonomic machine design.

Machine setup can be conveniently checked by the movable CNC panel. Ergonomically designed door handles provide ease of operation. The coolant tank can be pulled out from the front of the machine for convenient tank cleaning and reduced area required for maintenance. By selecting the tool number on the Tool Data Window, the tool length of tools that have the tool tip on the tool centerline Spot drill, Drill, Reamer, Tap, etc..., can be automatically measured by the TOOL EYE. For tools that do not have the tool tip on the tool centerline End mill, Face mill, Boring bar, etc., their length can be measured by simply touching the tool tip to the TOOL EYE by MD1 mode. Items requiring frequent access for machine maintenance, such as hydraulic and air pressure inlets, lubrication and servos, and others are conveniently arranged on the right side of the machine. VARIAXIS 730-5X II An overhead crane can be brought near to the table thanks to the automatic retractable top cover, so that heavy workpieces can be conveniently loaded/unloaded. Additionally, the ergonomic machine design features excellent accessibility to the table for workpiece loading/unloading. Compare for Yourself The VARIAXIS II series provides high-precision machining over extended periods of operation thanks to advanced machine design featuring extremely rigid construction and an extremely responsive drive system. To minimize heat displacement, the machine units are designed to produce the minimum amount of heat during operation. Additionally, there is automatic compensation for changes in the room temperature that is based on data obtained during tests performed in a temperature-controlled room. As a result, machine heat displacement is less than 8 μm with a room temperature change of 8°C. The exhaust duct used to remove heated air generated by machine operation is arranged so that it will not affect adjacent machines. Heat Displacement of VARIAXIS 500-5X II Machine vibration caused by axis movement acceleration/deceleration can considerably affect the machining accuracy and machining time. The ACTIVE VIBRATION CONTROL reduces the vibration for high accuracy positioning in all axes and reduction of machining time. Since this function reduces tool nose vibration, high-quality machined surface finishes are realized and excessive tool nose wear is prevented. Higher roundness accuracy is realized thanks to the advanced hardware and compensation function of the MAZATROL MATRIX. 6th Generation CNC System - The MAZATROL MATRIX follows a long tradition of providing unparalleled innovation for conversational programming. The new MAZATROL CNC system, equipped with the most advanced hardware incorporating a wide variety of new features, realizes higher productivity with high speed, high accuracy machining and easier operation - more than ever before. High accuracy machining is ensured by the sub-micron A variety of new machining cycles has been added to the conversational MAZATROL programming for additional ease of operation. This unique MAZATROL function makes it possible to simulate the machining of a new program during the machining of the current workpiece. The newest high-speed CPU 64 Bit Twin-Engine the large size display supports many new functions. - Make MAZATROL programs and check machine interference in your office. MAZATROL Multiple Mountains for Pocket Machining Considerable reduction of programming time can be realized thanks to the new machining cycle that makes it possible to program up to 16 mountains or valleys in one unit. Redundant cutting paths that were generated by the previous method are eliminated for a reduction in the machining cycle time. Open Pocket Machining Programming and machining time are reduced thanks to the new machining cycle that makes it possible to program open pocket configurations in a single machining unit. Helical Approach to Pocket Machining The helical approach allows a faster feedrate to be used for the machining of a pocket shape. Equipment Equipped as You Like For any production requirement Standard Equipment Coolant is discharged from 8 nozzles located on the spindle nose to dissipate heat generated during cutting and to minimize tool wear. The air І prevents chips from contaminating the spindle taper during tool change cycle. Machine operation/maintenance manual NC operation manual Programming manual Machine parts list Electric circuit diagrams Optional Equipment Large capacity tool magazines are optionally available to meet the machining requirements of a wide variety of workpieces. 60-tool magazine is available for VARIAXIS 500-5X II VARIAXIS 500-5X II 630-5X II Tool shank: CAT High-pressure air blast removes chips from the tool tip. Coolant is supplied through the spindle to the internal tool passage and then to the tool tip. It is effective for cooling, lubrication, and chip disposal. Discharge pressure: MPa 5 kgf/cm2 Effective when an indexable insert drill is used. Coolant can be discharged from the tool tip for cooling the tool tip and chip removal. Discharge pressure: MPa 15 kgf/cm2 Effective when a gun drill is used. Coolant can be discharged from the tool tip for cooling the tool tip and chip removal. Discharge pressure: MPa 70 kgf/cm2 By adding 8 nozzles on the spindle head and 20 nozzles on the side walls 4 nozzles on the spindle head and 15 nozzles on the side walls for VARIAXIS 630-5X II a workpiece on the machine table is washed by these nozzles together with the coolant discharged from the standard coolant system nozzles. By combining the tilt and rotary motions of the table, machined chips are efficiently removed. Coolant flow rate VARIAXIS 630-5X II/730-5X II: 150L/min / 200L/min By adding four nozzles on the spindle head, a workpiece on the machine table is washed together with the coolant discharged from the standard coolant system nozzles. By combining the tilt and rotary motions of the table, machined chips are efficiently removed.

Coolant flow rate: 100 L/min. Coolant mist is blown on the workpiece by high-pressure air to provide exceptional machined surfaces. The belt type oil skimmer unit is installed in the coolant tank to collect oil from the surface of the coolant. This oil is discharged into a separate collection box. Coolant mist is removed from the machining area in order to maintain a safe and clean working environment. The hinged-type chip conveyor is recommended when steel workpieces are machined and relatively large chips are generated. The dual belt type CONSEP 2000 is recommended when a variety of workpiece materials are machined, such as steel, cast iron, and nonferrous material. For Standard Machine Up to MPa can be supplied through the table to a fixture. Four ports A1 and A2 for clamping and B1 and B2 for unclamping supply hydraulic power to the fixture. VARIAXIS 500-5x II VARIAXIS 730-5x II Details of Hydraulic Fixture Machine Table Details VARIAXIS 630-5x II Connection Ports Machine Table Details unit: mm For 2-Pallet Changer Up to MPa can be supplied through the pallet to a fixture. Two ports A1 for clamping B1 for unclamping supply hydraulic power to the fixture. Hydraulic power is supplied only by the operation of the hydraulic fixture switch on the 2PC pallet stand. VARIAXIS 500-5X II VARIAXIS 730-5x II Pallet Details VARIAXIS 630-5x II Pallet Details Environmental and Safety Equipment The battery-powered light automatically operates when the door of the power unit is opened. Power is automatically turned on according to the timer setting. Power is automatically turned off by the program completion signal. Warm-up operation cannot be performed with this option. Machine power is automatically turned on according to the timer setting. Warm-up program is automatically executed. Buzzer sounds after receiving a machining completion signal from the CNC system. After receiving a machining completion signal from the CNC system, the yellow light is illuminated. After receiving an alarm signal from the CNC system, the red light is illuminated to indicate immediate machine attention is required. The machine 3-color status indicator utilizes red alarm, yellow operation completion, and green automatic operation lights to conveniently indicate the current machine status. Cyber Production Center 1 invitation to Cyber Management CYBER PRODUCTION CENTER Remarkably Minimizes Machine Non-Cutting Time By using a network, this software can manage your factory in real time by providing accessibility to machine data, machining programs, fixture data, tool data, production schedules, and other data. Machine programs can be made and then checked for machine interference in the office using the Matrix CAM system. Programs can be easily downloaded to the machine CNC over a network for convenient program management. Powerful Communication between Office and Factory By sharing the real-time production schedule incorporating production priority and OPEN process requirements, smooth communication between the office and factory can be realized. Shop floor data collection provides a comprehensive production system with unsurpassed ease of operation. Tool Database The CYBER TOOL MANAGEMENT monitors the tool status of all tools in a machine's magazine and will then determine the required tools for each upcoming production lot. Minimum Tool Setup Time by Using The MAZAK Tool ID System Tool data is automatically registered in the CNC memory by reading the tool ID chip when a tool is loaded into the tool magazine. As a result, tool setup time is considerably reduced, and the possibility of mistakes, such as putting the tool in the incorrect magazine pocket or inputting incorrect tool data, is eliminated. Cyber Tool Management requires the optional Preparation for Visual Tool / Tool ID data Real-Time Operation Status Monitoring By using a network, the real-time operation status of a factory and progress of operations are easily monitored. Continual Analysis of Operation Status Improves factory management by correcting and analyzing helpful operation data on a periodic basis for higher productivity. We would like customers to effectively use the Mazatrol CNC as soon as possible after their machine is installed. To make this possible, Mazak offers programming instruction all over the world. The Training programs include all levels of Mazatrol CNC programs. When a customer's machine is down, it is imperative that parts are available to correct the problem as quickly as possible. With an inventory of more than 40 million in parts, Mazak ships 95% of its repair parts within 24 hours, an impressive on-time delivery performance. The Multi-Tasking Academy has been established for the training of multi-tasking machine operators in order for you to realize the full potential of your Mazak machine. At the Multi-Tasking Academy, a variety of training programs are available for all the different machine models in the academy. Classroom lectures and practical training are provided using the same model as installed on your floor. Manufacturing Plant in Singapore Table Interference VARIAXIS 500-5X II Table Dimension VARIAXIS 730-5X II VARIAXIS 500-5X II 630-5X II/ VARIAXIS 730-5X II Machine Dimensions Machine Dimensions Standard Spec. Machine Dimensions Pallet Changer Spec. Machine Dimensions Machine Dimensions Standard Spec.