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Miyano lfv cutting machine
Miyano lfv cutting machine
New Perspectíves: thanks to
Low Frequency Víbratíon LFV Cutting.
LFV, standing for Low-Frequency Víbration cutting, is a new universally applicable and highly efficient cutting technoiogy which allows machining virtually any part geometries from a highly diverse range of materials.
Whíle doing so, defíned chip breakíng significantly reduces the frequency of unnecessary machine stops caused by long chips.
Our machines equipped with LFV technology efficiently handle defined
chip breaking when cutting difficult-to-machine materials thanks to
There are their special control technology.
This technology opens up completely new possibilities in machining modes of technology. Discover now this new cutting-edge technology.
There are three different modes of
Low frequency víbratíon cuttíng:
LFV mode 1
Multiple vibrations per spindle revolution
LFV mode 2
Multiple spindle revolutions per vibration
LFV mode 3
Vibration threading
Advantages
Cutting resistance is lowered.
No built-up edge is formed.
No unnecessary machine stop.
Tool life is extended.
The hybríd system from Citízen — precísíon turning and laser cuttíng/weldíng.
Thanks to a state-of-the-art conversion kit, it has become possible to expand the functionalíty of a lathe by laser technology and enhance the metal processing range significantly.
The laser primarily adopts the part of a cutting tool, can also weld, supplements the usual cutter and repiaces the latter in microscale applicatíons.
The strength of the hybríd system, comprising a lathe plus a laser system, lies in the repeatability as all sub-processes are handled on just one machine.
This saves acquísition costs for a new stand-alone laser machine and also production costs when distributíng the manufacturing process between two machines.
Advantages
Filigree cutting.
Corner radius close to 0.
Excellent beam quality.
High machining speed.
Long service life (approx. 20,000 hours).
Turning and laser machining on one machine.
Laser cutting enables the cutting out of complex filigree structures in thin materials. Cutting process dynamics may directly be influenced by the parameters laser power, beam
quality and wavelength of the laser light as well as the focus díameter.
lndustry 4.0 — traíiblazing, dígital transformatíon.
Thanks to progressive digitization, production steps within one machine — or aiso within several machines combined — may be monitored and documented in a more effícient way. The networking of machínes is the key to process optímizatíon and puts the economícai factor first.
Using integrated sensors, the permanent supervision of the machine functions is granted which benefits the maintenance system during operation. Vía remote maíntenance, access to the machínes from anywhere is possible and digital intervention may solve serious problems in case of an emergency.
Thís not only saves tíme but aiso unnecessary field service calls.
lndustry 4.0 pursues the target of achíeving optimum machine avaílabílity due to digital networkíng
Monítoríng and controllíng by sensor technology.
The sensors installed in the lathe detect parameters of the following measuring units: Temperature, acceleration and vibrations. Errors in the process sequence is detected by the sensors and directly transmitted to the PC of the operator in charge.ln case of machines integrated in a production chain, a signal is sent to cooperating machines to make
them stop the production.lf e. g. an error occurs at the unloading unit, the production at lathe and loading system will be interrupted until the error is removed.
To grant a smooth exchange of data between the operating systems and make all units involved „speak the same language", Citizen cooperates with a provider specíalized in interface connections who bundles up a wide variety of computer languages to one common one.
The added value of Cítízen Lathes.
Maintenance
lnstalled sensors check the temperature during the turning process and trigger an alarm in case overheating occurs at axes or spindles.
The operating conditions may be queried at any time and even the smallest irregularities are indicated right away.
Remote maíntenance
If necessary, the machines connected to the network can be checked by a service technician via remote diagnosis. The remote diagnostics help to avoid unnecessary machine stops,
because the cause of defect can be identífíed beforehand and measures can be coordinated.
Process automatíon
CNC lathes can communicate technology-based and coordinate
processes. The automation can also take place between barfeeder, lathe and unloading magazine to optimíze the successive processes.