Prima COMBO FMS shear genuis

Prima COMBO FMS shear genuis  

Automatic NightTrain FMS storage for raw material and stacked parts
NightTrain FMS 10W station for loading and unloading raw material and stacked parts
LD NightTrain FMS connection for raw material
Loading device LD
Servo electric Shear Genius punching & forming unit
Servo electric Shear Genius shearing unit
Sorting conveyor C1500 with NightTrain FMS connection
Sheared part buffer SPB
Picking & stacking robot PSR
PSR NightTrain FMS connections for stacked parts
Part positioning conveyor as connection to EBe
Bend part turning device BTD
Loading device of EBe
Automatic, servo electric panel bender EBe
Unloading tilting tableTUT
MO MOL station for unloading of stacked parts and raw material
Laser punch cell LPef
Loading and stacking robot LSR
LSR NightTrain FMS connection, 3 level connection for raw material, stacked parts and skeletons
Belt conveyor as connection to EBe
Part centering device PCD
Bend part turning device BTD for PCD
PCD NightTrain FMS connection
Servo electric FastBend FBe
Prima Power press brake

Productivity and efficiency with integrated shearing
Servo electric Shear Genius
Nearly thirty years of experience in right angle shear technology combined with proven field performance in nearly 2,000 applications throughout the world has allowed providing Shear Genius with major benefits
Automated flexible fabrication
No skeletons, less punching scrap savings in
raw material
Higher sheet utilization with shearing technology
No nibble marks
Higher productivity
Low manufacturing costs
Fast return on investment
Servo electric Shear Genius
Max. sheet size of raw material
Loading, punching, forming, tapping, shearing and
part sorting in a single unit
Servo electric punching, forming and bending
Servo electric shearing with automatic clearance setting
Positioning speed up to 150 m mіn
30 ton ram force
Hit speed up to 1,000 1 min
Up to 384 tools with Multi Tools
Low running costs no expensive consumables
Power consumption 5 kWh

NightTrain FMS connection for raw material
Loading Device LD
Servo electric Shear Genius,
punching & forming unit
Servo electric Shear Genius
shearing unit,
Part sorting, chutes and scrap separation conveyors
Sorting conveyor c1500 with
NightTrain FMS connection
Stacking System STS
STS NightTrain FMS connection for stacked parts

Material savings
Coilline connection
While using standard size sheet is the most common solution, in certain types of production coil material can be chosen for optimum part specific production time and savings in material cost. Sheared material is loaded into the fabrication process, and it can also be routed into the storage while the cell or system operates. No filler parts are needed. Further, benefits of a coil connection include the possibility of nesting more than one part over 1,500 mm in length in X direction and simple balancing
of punching and bending. With a coilline, all material lengths are standard nesting can be made for optimum sheet length. The saving potential is truly significant as a result of lower price of coil material, no material wasted in filler parts and no need to stock sheet material of different sizes.

Cut to length line
Positioning table as mechanical connection point to cut to length line
LD Night Train FMS connection for raw material
Extended loading device LD long
Sorting conveyor C1500 for small part management
C1500 Night Train FMS connection for small parts
Handling of small and unstainable parts
A sorting conveyor C1500 connection to NightTrain FMS is available.
C1500 provides an intelligent solution for material handling of parts which cannot be stacked and parts that will be bent on a manually operated press in the following work stage, etc. Thus it also extends the possibilities of utilizing unmanned night shifts productively for long runs and fabrication of small components.
EUR pallet cassettes with collars or EUR pallet cassettes with boxes are used in the connection. The cassette is moved on the under sorting conveyor. More sorting
addresses can be added by programming cassette movement in crosswise direction cassette.