Traub TNA 500 Mill turning centers

CNC Single- and Multi-Turret Mill-Turning Centres Here is how it functions. TNA 500 TNA 600 The TNA 500 and TNA 600 at a glance The TRAUB TNA en- Compact, torsion and Digital coupling of drives joys an excellent repu- deflection resistant slant and control system, with tation worldwide where bed with 45 angle. absolute position feedback the machining of large Safety envelope with eliminating the need to chuck, shaft and bar polycarbonate-and-glass reference the machine. workpieces is concern- laminated viewing panels. Crown-type turret for ed. With its machining Pivoting operating con- the upperslide, with 12 tool accuracy and economic sole of exemplary ergono- stations with tool mounting performance, its reduced setup times and monitor. -50, with directional logic operational ease it has stick-slip free move- and internal coolant supply. set new standards for ment of slides on specially Crown-type turret for this type of machine. coated guideways, the lower slide, with 8 tool We have taken a step Tailstock forward with the clamping, either trailed or chining twin-turret version TRAUB TNA 500 and equipped with its own NC Separate coolant tank TNA 600. The focal axis. with filtration system. point of all sizes in the Static and dynamic Sensor-free tool force range is the solid me- exceptionally rigid main monitoring. chanical design, the spindle in two sizes, with minimal idle times and generously dimensioned SK40 taper receptor for simple programming by tooling zone and the standard power and collet means of the intelligent crown-type turret. The chucks. TRAUB TX 8H control TRAUB TX 8H control Highly dynamic, digitally system. system makes opera- coupled AC motors, Tool presetting with tion and programming available with two different TRAUB ATC. particularly workshop- power ratings, with or Switchgear cabinet with friendly. Convince your- without gearbox. heat exchanger, self at a glance of the Drive for rotating turret advantages the TRAUB tools. TNA 500 and 600 have to offer. The TNA series of ma- with two turrets, process Simple, easy operation sibility to employ a second chines offer the user many monitoring and automated and a high degree of pro- turret, are outstanding advantages in planning, material flow. gramming comfort. features offered by this selection and production. Its flexibility is further Reduced setup and pro- series of machines. The Starting with the enhanced by the powerful gram testing times. performance package is TRAUB state-of- standard equip- multi-level 32-bit techno- The large, easily accessible rounded off by a number the-art technology ment specification logy of the TRAUB TX H sible tooling zone, design of optionally available for top quality and the machines can control system. and location of the TRAUB auxiliary equipment com- maximum economic be tailored to suit The inclusion of many crown-type turret, digital ponents ranging from an performance, any particular re- elements for WOP pro- coupling of the drives, ab- NC tailstock to automatic quirement, from the manu- gramming and operating solute position feedback tool force monitoring. facture of one-offs and technology offers the user control which eliminates small batches to medium a number of valuable the need for referencing and large batch production advantages: the machine, and the pos- The right machine for the toughest production requirement TNA 500 Value for money TNA 500 D Fast and efficient

TNA 600 For heavy-duty work TNA 600 D The all-rounder The TNA 500 and TNA 600 are available with one or two turrets. Machine variations The machine is designed to offer tailor- turret on the lower slide made, optimal equipment offers on complex work- configurations for any pieces in particular - machining requirement. considerable time savings Apart from the single- through overlapped turret versions TNA 500 external machining and TNA 600, the two operations. machine sizes are also available in twin-turret variations, the TNA 500 D and TNA 600 D. Upper and lower crown-type turrets, for maximum metal- Hardened, ground guideways for all slides. Maximum positioning accuracy by means of stick-slip free slide Optimal operating conditions provided by a pivoting, ergonomically designed operating console. movement. Already in its basic design The demands for an compound slide with 2 Central lubrication. both machine sizes are efficient, economically digitally coupled AC servo Pivoting operating allly suited for the toughest viable production aid also drives. console. production requirements. applies to large machine Crown-type turret with Switchgear cabinet with However, some consider- tools. 12 tool stations with tool heat exchanger, able importance has it is the reason why we mounting bores to D1N Automatic tool position been attached have equipped both ma- 69880-40 50. calculation TRAUB ATC. to simple and ergonomically advantageous even in their basic version with hydraulic solid chuck- the machine is equipped operation of the machine. they fulfill all your require- ing cylinder and safety with a second, lower turret It is why both TNA 500 ments: device, with 8 tool mounting bores. and TNA 600 feature a 31 / 37 kW 42 / 50 Hp Coolant tank with A large number of optional pivoting operating console, AC drive for main spindle. filtration unit. equipment and automation to allow the operator to Main spindle with spindle S1at-type chip conveyor: components are constantly work in an eco- nose to D1N 55026-A8 Coolant system with 5 bar available for both machine nomically optimal position. All. pressure. sizes.

The exceptional is standard. The basic construction: The feed drives, The drives, The turrets, The coolant system. The machines feature highly dynamic servo main drive, a special feature of the TRAUB crown-type turret. Each turret is a 110-degree torsion and deflection drive protected by a powerful AC servo motor. TNA 500 and 600 are equipped with a high-pressure coolant pump with 5 bar or optionally, 12/20 bar pressure. The coolant is fed through the turret to the cutting edge. The intensive cooling process allows the use of high cutting speeds.

To ensure an increase in the life expectancy of the coolant, a separate coolant tank with a filtration unit is positioned adjacent to the machine. This can be cleaned with ease without having to remove the chip conveyor, thus increasing the machine's availability for production.

The main spindle: The main spindles are extremely rigid in design and supported in high precision, lifetime lubricated, play-free, preloaded angular contact ball bearings. On the TNA 500 machines, the spindle nose is of DIN55026 size A8, and on the TNA 600s, it is of size A11.

Separate coolant tank with filtration unit. The patented method for tool presetting.

The tailstock: The tailstock is trailed or equipped with its own NC axis. Only the tool in use is being driven. 70 Roughturning

With worn tool A sharp-edged No-load operation Infeed cutting Breaking Steadies in different sizes and variations, for shaft work. Sensor-free tool force monitoring.

The tailstock: The steadies. The robust tailstock is positioned on the lower guideway. Clamping is hydraulic. Support pressure for the quill is infinitely variable. For positioning purposes, the tailstock is coupled to the upper longitudinal slide of the turret or, as an option, controlled by an additional NC axis.

Options for every application. The tool drive: The automation equipment specification TNA components. All machines in the TNA 500 and 600 series can be equipped with rotating drilling, milling, and threading tool holders. They are driven by an AC motor and gearbox. Only the tool in use rotates at any one time.

The turret with 12 tool mounting bores can be freely equipped with automation components:

TNA 500: A11 12 tool mounting bores of the upper crown-type turret.

TNA 500 D: A11 machines in the TNA 500 series can be equipped with FH5 Flexible Handling Systems.

TNA 600: A11 12 tool mounting bores of the upper crown-type turret.

TNA 600 D: A11 machines in the TNA 600 series can be equipped with VD140 Automatic tool force monitoring, VD150 Upper crown-type turret, VD140 Lower crown-type turret, TØUB ATC Chip conveyor, and Heat exchanger.

Increase your productivity. The C-axis equipment components:

• Tailstock trailed MT 6
• Tailstock, NC MT 6
• C-axis: Via main motor 544 Nm, via servo motor 900 Nm.
• Steadies: Table - fixed D = 8-240 mm, numerically controlled D = 8-240 mm.

Optional: Not available.

TRAUB control technology has always set standards. The resulting operator convenience, user-friendliness, and performance have always set an example for the whole industry. From TRAUB control systems, the TX 8H leaves nothing to be desired, even in its most basic execution.

Integrated floppy drive, hinge-type ASCII keyboard, 14 color monitor, V24/25-pole / R5232 interface.

The TRAUB TX 8H control represents no exception to this leading role. Multilevel 32-bit technology, state-of-the-art processors, and the overall equipment specification are features that will ensure you gain the necessary head start.

The TRAUB TX 8H control system meets the latest requirements. It was developed by a worldwide leading hardware manufacturer. It is designed as an open system, allowing increased operator convenience at no additional cost.

Ergonomically optimal pivoting operator console with a color monitor. A 40% reduction in power consumption of control and servo loops saves energy and reduces the need for cooling. Built-in floppy drive eliminates the use of external units. In- and output of programs and parameters are in DOS format. Additionally, extensive diagnostic functions with an integrated oscilloscope, logic analyzer, and diagnostics unit ensure that the user is constantly aware of the present status of machine functions and operational processes.

The main motor and spindle brake provide an A 40% reduction in power consumption of control and servo loops, and a 1.5% reduction in overall machine power consumption.

TRAUB-Flex1PS TRAUB-GPS This open, fast program- The on-screen, realistic ming system offers maximum flexibility and safety. process provides for an The dialogue facility is used optimal check of NC pro- to quickly and accurately grams, almost at real-time program predefined ma- speed. chining functions which can The display of chucking be adapted by the user to mode, workpiece, tooling suit his particular require- zone, and turret provides a The hinge-type A5C11 keyboard and floppy drive. ments. Subsequent changes safe visual check for possible can be carried out instantly, in dialogue mode, by The GP5 is also available using the automatic return. as a single module. Even old type DIN 66025 programs can be processed graphically. Graphic simulation, actual and in real-time with TRAUB GPS. TRAUB-POLYFORM Simple programming even on faces, chordal flats, and of complex milling contours, full geometry sup- circumference. port. Input in custom-made compensation. With Cartesian coordinate TRAUB-POLYFORM you system XYZ. are equipped for every Milling on different planes: eventuality. Flat milling with TRAUB-POLYFORM: Put your trust in this strong range The machines of the TNA 500 and TNA 600 series are the right solution for the accurate, economic machining of large, heavy workpieces. They have been designed and equipped for exactly that pur- pose and offer an efficient means of production, flexi- bility of application, and shortest possible cycle times. The decisive factor is not the mechanical de- sign of the machine alone but also its control system. With its multi-level 32-bit technology, the TRAUB Designed and equipped for heavy-duty machining, the TNA 500 and 600. TX 8H offers a maximum in programming comfort. In addition, TRAUB GPS and TRAUB Flex1PS re- present two programming systems which fulfill all the demands for continuity and flexibility. TRAUB's success is global, not least due to the high-quality product train- ing it offers its customers. Only proper in-depth training will allow you to utilize to its full potential the production aid you have purchased. Whether for shaft or billet work, machining from bar or blank, with or without live tooling, machining operations select the TNA that suits you best. 12 Tooling zone and Performance diagram

1 410 swing diameter 445 over cross slide guideway Swing diameter 680 over bed With live center 318775, when tailstock not in end position Machine without tailstock Tooling zone TNA 500 and TNA 600 TNA 500 and 600 Turn-mill centers M Nm P kW M Nm P kW Performance diagram TNA 500 D. Technical data TNA 500 TNA 500 D TNA 600 TNA 600 D Drive for turret tools S1 Number of driven tools Power rating at 25% duty cycle kW Max. torque at 25% duty cycle Nm Tailstock Drehmaschinen GmbH 73262 Reichenbach, Germany

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